How To Remove A Door Hinge Pin With Non-Removable Pins?

Door hinges play a crucial role in the functionality and security of our living spaces, allowing doors to swing open and closed smoothly.

Over time, these hinges may require maintenance or replacement due to wear and tear.

While removing a door hinge pin with removable pins is a straightforward task, there are instances where non-removable pins present a challenge.

Non-removable pins, as the name suggests, are designed to remain in place, making their removal seem complex.

However, with the right techniques and tools, it’s possible to successfully extract non-removable hinge pins when the need arises.

Steps To Remove Non-Removable Pin Hinges

Remove A Door Hinge Pin With Non-Removable Pins

Although it may seem like a daunting task to remove door hinge pins with non-removable pins, it’s actually quite easy!

To get started, locate the screws holding the hinges together. Each hinge usually has one at the top and one at the bottom. Using an appropriate screwdriver, remove these screws once you have located them.

If there is a small hole at the top or bottom of each pin, insert a pry bar or flathead screwdriver into this hole. You will need to carefully twist the tool to loosen the pin from its socket once you have inserted your tool into the hole.

Sometimes it may take some twisting before it starts to come loose, so you may have to use some force.

In this case, you simply need to pull the pins straight out with your hands. If they’re really stuck, you may need to use pliers to tug them free.

You can always soak them overnight in WD40 if nothing else works. This should help loosen any stubborn corrosion that keeps them from coming off!

If necessary, replace those pins with new ones and secure everything in place with those same screws once you’ve removed them!

Here’s a step-by-step guide on how to do it:

Tools and Materials You’ll Need:

  • Hammer
  • Nail (slightly thinner than the hinge pin)
  • Pliers or vice grips
  • Screwdriver
  • Lubricant (such as WD-40 or penetrating oil)
  • Rag or paper towels

1. Prepare the Area

Start by ensuring that the area around the door and hinge is clear. Place a rag or paper towels underneath to catch any lubricant drips or debris.

2. Lubrication

Apply a generous amount of lubricant, like WD-40 or penetrating oil, to the hinge pins. This will help to loosen any rust or debris that might be causing resistance.

3. Tap the Pin

Using a hammer and a nail that is slightly thinner than the hinge pin, gently tap the bottom of the pin.

The goal is to create a slight gap between the pin and the hinge plate. This will allow the lubricant to penetrate further and help break any corrosion.

4. Leverage the Pin

Insert the screwdriver underneath the nail head or bottom of the pin to create leverage. Apply gentle pressure to lift the pin slightly from the hinge plate. The combination of lubrication and leverage should make the pin easier to move.

5. Rotate the Pin

While maintaining upward pressure with the screwdriver, use pliers or vice grips to rotate the pin counterclockwise. This twisting motion can gradually loosen the pin from the hinge barrel.

6. Continue Tapping and Twisting

Alternate between tapping the bottom of the pin and applying twisting pressure using the pliers. This combination of actions will continue to break down any resistance and gradually work the pin out of the hinge.

7. Remove the Pin

As the pin becomes looser, you should be able to pull it out completely using the pliers. If the pin becomes stuck again, tap and twist until it’s fully removed.

8. Clean and Inspect

Once the pin is out, take a moment to clean the pin and the hinge barrel. This is also a good opportunity to inspect the hinge for any damage or signs of wear.

9. Reassembly

If you’re removing the pin for maintenance, painting, or another temporary purpose, you can reassemble the hinge by reversing the steps. If you’re replacing the hinge, follow the manufacturer’s instructions.

How To Remove A Door Hinge Pin With Non-Removable Pins

What Is A Non-Removable Pin Hinge?

These hinges are actually quite simple when it comes down to it. It is exactly what it sounds like – a hinge with a non-removable pin makes it impossible for the pin to be removed. Even when the door is shut, the pin cannot be removed!

You can find these hinges from top brands such as Emtek or PHG, even though they’re not as common as removable hinges. In general, they tend to be more expensive than regular hinges, but they are well worth the price.

Why Would You Want a Door Hinge with a Non-Removable Pin?

Because most doors have hinges on the inside, they won’t require a non-removable pin. There are, however, exceptions to this rule.

You should consider using these pins if you have an exterior door with hinges visible from the outside (or any other door that needs to be locked).

Additional security is provided by the non-removable pin. Your front door could easily be tapped out if you used removable pin hinges. 

By doing this, they will have complete access to your home – something you definitely don’t want to happen!

You won’t have to worry about break-ins since these pin hinges keep your door secure.

Non-Removable Pin Installation & Removing Difficulty

Non-Removable Pin Installation & Removing Difficulty

There is a common question regarding whether you can still easily remove the door from these hinges. Using non-removable pins can make installing or removing a door more difficult.

Considering the hardware’s purpose is to increase security, you might expect it to be harder to work with than other hardware. In some cases, you might even have to remove the door as well as the hinges.

Many brands, however, design these hinges with a screw that secures the pin. The pin cannot be removed when the door is completely shut.

When the door is open, you can take out the screw and remove the pin from the inside. The door can be removed or installed more quickly and efficiently this way.

Can You Remove A Non-Removable Hinge Pin?

A pin of this type can only be removed by grinding off one head. Hinge pins may be screwed into some hinges.

Remove the pin by unscrewing it. Set screws are used in some door hinges to secure the pins into circumferential grooves. Whenever brute force fails, use more of it.

Pins are riveted into some hinges. It’s meant to keep the pin in its hinge by inserting it into the hinge and hammering the end into a mushroom shape. To remove the pin, unscrew it.

Once the door is closed, the setscrew is hidden; once it is opened, the screw is revealed. You should be able to remove the pin after removing this screw.

Important Tips:

  • Be patient and avoid using excessive force, as this could damage the hinge or the door.
  • If the pin doesn’t budge after repeated attempts, consider reapplying lubricant and giving it time to penetrate before trying again.
  • Safety should be a priority. Always wear appropriate eye protection and gloves.

Final Words

Remember that removing a door hinge pin with non-removable pins might take a bit of time and effort, especially if they are corroded or stuck.

However, with the right approach and tools, you can successfully accomplish this task and ensure the smooth operation of your doors.

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